Qiao Feng's low-temperature spray dryer (QFN-PWDW series spray dryers can achieve a temperature range of 35 ° C to 100 ° C) can achieve a continuous 35 ° C low-temperature spray dryer with high recovery Retain material activity. It can be customized into high and low temperature integrated spray dryer (QFN-PWGD) series high and low temperature spray dryer, which can achieve the range of 35 degrees to 220 degrees), and can be dried by spray. Typical materials: Protease, camel milk, enzyme preparations, plant extracts and other low-temperature equipment are carefully crafted by our company for thermosensitive materials, which can maintain the original material activity, such as polymers, microorganisms, sugar containing materials, etc. We can customize a high-low temperature integrated machine according to user requirements, which can be used for low-temperature or high-temperature testing, and is a multi-purpose integrated equipment.
Experimental low temperature spray dryer;
1. Solve the problem of material moisture regain
2. The minimum processing capacity is 50ml/hour;
3. Inlet air temperature: 35-140 degrees (if QFN-GD series is selected, inlet air temperature: 35-220 degrees for large-scale drying);
4. It can be upgraded to high and low temperature integrated spray dryer;
The low-temperature spray dryer is mainly applicable to universities, research institutes, food, medicine, chemical industry, enterprises and laboratories to produce micro particle powders. It has broad spectrum applicability to solutions such as emulsions and suspensions, and is suitable for drying heat sensitive substances such as biological products, biological agricultural drugs, enzyme preparations, etc. Because the sprayed materials are only subjected to the drying air system when sprayed into fog like droplets, they are only heated instantly, which can keep the active ingredients of these active materials intact after drying. This type of spray dryer can realize low temperature atomization drying and high and low temperature atomization drying dual-use models for spray drying at normal temperature.
● Adopting P I. D Temperature control system.
Motor reverse phase and overload protection function.
The structure is simple and compact, easy to maintain, and the failure rate is extremely low.
The overall appearance is made of stainless steel material, which is bright and elegant.
Color LCD touch screen parameter display: inlet temperature/outlet temperature/peristaltic pump speed/air volume/needle frequency.
Qiao Feng's innovative drying air system can achieve low-temperature drying
● Full automatic control: one button startup, after setting spray process parameters, the temperature reaches the preset temperature, the peristaltic pump starts automatically, the touch screen displays the operation animation, and the operation process is clearly displayed; When shutting down, simply press the stop button and the machine will automatically shut down safely.
● Manual control: If you need to adjust the process parameters during the experiment, you can easily switch to manual mode to set the parameters.
Equipped with a nozzle cleaner (through needle), it will automatically clear when the nozzle is blocked, and the frequency of the through needle can be automatically adjusted.
● Shutdown protection function: When shutting down, simply press the stop button, and the machine will immediately stop running except for the fan, ensuring that the equipment will not burn out the heating part due to misoperation (forcibly shutting down the fan).
● The spray, drying and collection system is made of high-quality stainless steel materials, so that the drying process can be carried out in a pollution-free environment.
Equipped with an imported oil-free air compressor, the particle size of the powder sprayed follows a normal distribution, with excellent fluidity and very low noise, less than 60db.
● Two fluid spray atomization structure, the whole machine is made of high-quality stainless steel materials, compact design, and no auxiliary equipment is required.
The design of dry temperature control adopts real-time PID constant temperature control technology, which enables accurate temperature control in the entire temperature range and heating temperature control accuracy of ± 1 ℃.
The feeding amount can be adjusted by the feeding peristaltic pump, and the minimum sample size can reach 50ml.
The dried finished dry powder has a relatively uniform particle size, with over 95% of the dry powder within the same particle size range.
For viscous materials, there is a nozzle cleaner (through needle) that automatically clears the nozzle when it is blocked, and the frequency of the through needle can be adjusted automatically.
Technical parameters of cooling system
Latest design microcomputer precision constant temperature control system
A well-designed and meticulous refrigeration system with high refrigeration efficiency, fast cooling, low noise, and minimal vibration. The compressor cascade refrigeration system and heat exchange system ensure the reliable operation and rapid cooling of the instrument
Humanized design: The two side folding handle is convenient for moving the instrument, and heavy-duty self-locking casters are used for easy movement.
The low-temperature tank adopts advanced integral foaming technology, which has good insulation performance and effectively reduces the loss of cooling capacity
The professional circulation design ensures good horizontal and vertical uniformity of the liquid in the tank, with a temperature fluctuation of ± 0.05 ° C and a display resolution of 0.1 ° C
suitable
The inner groove and box are made of high-quality stainless steel material combined with the dry air system, effectively reducing the dry air temperature
Advantages of this device:
Compared with other types of drying equipment:
category
Low temperature spray dryer
35
180
-18
High temperature spray dryer
Freeze dryer
Minimum evaporation temperature
Is it dry in a low temperature environment (<35 degrees)>35 degrees)
correct
deny
correct
-20
drying temperature
35-220
160-220
Suitable for aerobic bacteria
suitable
suitable
not suitable
Suitable for anaerobic bacteria
suitable
suitable
suitable
Final material properties (activity, fragrance, etc.)
good
differ from
good
Final collection of powder and moisture regain
Not returning to tide
get damp
Not returning to tide
drying time
1-1.5s
1-1.5s
>24 hours
Plant extract spray dryer
suitable
not suitable
suitable
Black wolfberry (sticky and prone to moisture regain)
suitable
not suitable
suitable
Camel milk (low temperature, high activity requirements)
suitable
not suitable
suitable
Protease (low temperature, high activity requirement)
suitable
not suitable
suitable
Chemical synthesis (high-temperature synthesis)
suitable
suitable
not suitable
Chemical synthesis (low-temperature synthesis)
not suitable
not suitableTechnical parameters:1
Low temperature spray dryerQFN-DW3
-QFN-DW5
-
QFN-DW
-
Water evaporation rate
0.8Kg/h
3Kg/h
5Kg/h
Minimum Feed Quantity
50ml
80ml
80ml
Drying chamber diameter (mm)
¢300
¢800
¢900
Drying tower height (mm)
¢500
¢1200
¢1500
Low temperature dry air system
QFN-LDWS-1
QFN-LDWS-3
QFN-LDWS-3
cooling water circulation system
QFN-CWCS-1 (with built-in low-temperature cooling circulation pump)
QFN-CWCS-3 (with built-in low-temperature cooling circulation pump)
QFN-CWCS-5 (with built-in low-temperature cooling circulation pump)
Atomization structure
Atomization System (QFN-DW-NZI1VER2018-1A)
100
electronic control system
Qiaofeng Low Temperature Atomization System Special (QFN-DW-ES-VER2018-1A)
Maximum inlet air temperature (Celsius)
Dry temperature range (Celsius)
35-100
Standard for main electronic control accessories (including PLC, analog module, touch screen) (optional)
☑ Maintenance control module (standard) □ Delta control module □ Siemens control module from Germany
□ Other______________
Selection criteria for electronic control auxiliary accessories (including contactors, etc.) (optional)
☑ Chint (Standard) □ Delixi □ Schneider □ Other______________
Parts in contact with materials (optional)
☑ SUS304 (Standard) □ SUS316 □ Other_______________
Exhaust gas reuse, saving over 30% energy (optional)
☑ Not assembled (standard) □ Assembled
Atomizing nozzle (whether diamond coating is used)
☑ SUS304 (standard) □ SUS316 (standard) □ Silicon carbide (standard) □ Diamond
Equipment Warranty
☑ 1 year (standard, above requires a certain maintenance fee) □ 2 years □ 3 years
Heater capacity
5Kw
6Kw
12Kw
Induced draft fan [power (kw), air volume (m ³/h)]
[0.55,250]
[0.75,300]
[1.5,300]
Compressor [power (kw), air volume (L/min)]
[0.58,108]
[0.58,108]
[0.58,108]
Electricity (installed capacity)
7Kw
12Kw
25Kw
Thermal insulation material
not have
50mm fiberglass insulation cotton
50mm fiberglass insulation cotton
Pulse bag filter (optional)
Polytetrafluoroethylene film material
2 pieces
4 pieces
8 pieces
Dimensions (mm) (L × W × H) (Reference)
1400×1000×1600
1800×1200×2000
2100×1200×2500
Installation weight (reference)
1000Kg
200Kg
450Kg